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| Composite Fabricator Overview | | | Composite Fabricator Overview A Composite Fabricator works with aircraft composite materials and is involved in the repair, installation, modification and inspection of these materials. Composite Fabricators fabricate lightweight structures made of advanced composite materials, plastics including lay-up, resins and binders. They must be knowledgeable in the physical and chemical properties of composite materials as well as the storage, handling, moulds and curing of composites. This occupational standard lists all of the tasks which a Composite Fabricator should be able to perform anywhere in Canada. However, different employers in various parts of the country may work in a more specialized area of the occupation.The Composite Fabricator is thoroughly familiar with safe work practices and the rules and regulations affecting his/her work and work place. The Composite Fabricator is involved in the set-up and operation of tools and equipment as well as some semi-automatic processes. The Composite Fabricator should possess a high level of manual dexterity and a strong interest in aircraft composites. He/she must be able to work with others cooperatively and follow directives precisely.Certification Requirements To qualify for certification with CAMC, the applicant must possess the necessary knowledge and skills and have successfully performed all of the all fifty-three (53) specified mandatory tasks required and at least twenty-two (22) or 40% of the sub-tasks within the logbook. In addition, the applicant must have a minimum of twenty-four (24) months on the job experience, based on full-time employment The tasks in the logbook were made as generic as possible to accommodate the largest amount of work environments and equipment/tools but do not necessarily cover all tasks performed by individuals. Evaluator Instructions An Evaluator is an aviation practitioner with experience in the same occupation as the applicant seeking registration; who can attest that the applicant has accomplished the required tasks competently. Evaluators are appointed by the Council based on recommendations by the applicant’s employer. To nominate an individual for evaluator status, the employer must forward a formal letter of nomination to the CAMC Registrar, along with a completed Evaluator Data Form. A resume outlining the individual’s background and experience in the occupation is also required. Individuals approved by the Council to act as evaluators receive a copy of the national occupational standard as well as a certificate and wallet card confirming their status as an evaluator. The duties of the evaluator include:- Supervising the applicant performing the task/subtask.
- Filling in the appropriate Evaluator Data Sheet in the logbook.
- Attesting that the applicant has completed each task/subtask in a satisfactory manner and in compliance with the current standards including:
- Meeting the appropriate knowledge requirements for the level of certification;
- Selecting and properly using the correct tools;
- Performing the task without supervision;
- Completing all necessary documentation.
The evaluator is responsible for ensuring that the applicant meets all of the requirements for certification, including training, experience and knowledge requirement levels to carry out the mandatory tasks and sub-tasks. Any supporting documentation that can attest to the candidates work experience and education (e.g., certificates, diplomas, letter of employment) should be included.
Tasks Common to Most Composite Fabricators(note that sub-tasks for each task are not shown below) Block A — Safety
Task 1 - Demonstrates Safe Working Practices Block B — Technical Drawings and Information Interpretation
Task 2 - Reads and Interprets Technical Drawings and Information Block C — Tools, Materials and Equipment for Lay-Up
Task 3 – Reviews Work Plans
Task 4 – Prepares Mould
Task 5 – Monitors Perishable Material
Task 6 – Prepares Materials Block D — Lay-Up
Task 7 – Applies Surface Coat
Task 8 – Constructs Laminate Stack
Task 9 – Applies a Vacuum Process
Task 10 – Cures Laminate
Task 11 – Performs Final Fabrication Processes
Task 12 – Performs Additional Tasks Specific to the Closed Mould Process
Task 13 – Operates Autoclave Block E — Assembly
Task 14 – Bonds Metallic and/or Non-Metallic Surfaces or Components
Task 15 – Installs Mechanical Fasteners Block F — Reworks Parts (In-Process Damage, Modification and Non-Conformance)
Task 16 – Assesses the Non-Conformance
Task 17 – Repairs the Non-Conformance
Task 18 – Completes Non-Conformance Repairs Block G — Quality Control
Task 19 – Ensures Conformity
Task 20 – Verifies Calibration | | |
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